Exercise set
Sensor Dynamic Response, Filtering and Noise Exercises
Solved sensor dynamic response exercises for first-order lag, bandwidth, phase delay, piezoelectric charge, noise floor, ENBW, quantization and release checks.
These exercises focus on whether a sensor channel can follow the event and preserve useful information. A sensor that is calibrated at steady state may still fail a dynamic measurement because of lag, filtering, resonance, aliasing, saturation, noise, quantization or processing delay.
Assume first-order and simplified noise models unless stated otherwise. Real dynamic measurements should also check mounting resonance, cable effects, anti-alias filtering, clock accuracy, trigger timing, windowing, data processing, environmental noise, calibration bandwidth and event replay evidence.
Release Evidence Notes
Dynamic sensor release should state the required measurement bandwidth, event duration, amplitude range, allowable phase delay, noise floor, sampling rate and anti-alias evidence. Filtered data can be useful, but raw data should be preserved when the measurement supports diagnosis, protection or acceptance.
Engineering Boundary Notes
Dynamic measurements must match the event, not only the sensor nameplate. A pressure spike, vibration burst, biomedical pulse, actuator transient or impact event can be shorter than the sensor response time or hidden by filtering. The release boundary should define the fastest event that must be detected and the amplitude accuracy required at that event duration.
Noise and bandwidth are linked. Lower bandwidth can make a channel look clean while removing the event of interest. Higher bandwidth can preserve the event but expose noise, resonance and electromagnetic pickup. The correct choice depends on the decision: trend monitoring, protection, diagnostic waveform, fatigue load spectrum or final acceptance can require different settings.
Sampling evidence should include anti-alias filtering before the ADC. Once an out-of-band component aliases into the measured band, later filtering or FFT processing cannot prove what the original signal was. For high-value or safety-relevant tests, raw data, filter settings, sample clock, trigger configuration and independent plausibility checks should be retained.
Common Release Mistakes
Do not release a dynamic measurement from steady calibration alone. The steady calibration can be perfect while the channel misses peaks, delays events, filters out content, aliases vibration or saturates on impact. Do not use a smoothed trend as proof of an event unless raw data or an independent fast channel confirms that the event was captured.
Do not compare noise floors unless the bandwidths are the same. A channel with lower reported RMS noise may simply have heavier filtering. Do not increase sampling rate without checking analog anti-alias filtering and sensor bandwidth. High sample rate cannot recover information that never reached the ADC or that already folded into the passband.
Dynamic release should also state what failure looks like. Clipping, overload recovery, cable motion, resonance, filter delay and missed triggers should have review rules. Otherwise the measurement may be accepted because the plotted signal looks clean rather than because the channel is physically valid.
Validation Package Checklist
Minimum evidence should include required event bandwidth, sensor bandwidth, mounted resonance screen, filter settings, sampling rate, anti-alias cutoff, record length, trigger rule, raw-data retention, noise floor, dynamic range and saturation margin. If FFT data are used, include window, record duration and frequency resolution. If time alignment matters, include phase delay or measured timing offset. If the result supports a protection or release decision, keep at least one independent plausibility check from another channel, known input, event recorder or physical limit.
For repeated testing, freeze the acquisition configuration before comparing runs. Changing filter settings, sample rate, window length or averaging can create an apparent improvement that is only a measurement-system change.
Scenario Map
| Scenario | Exercises | Primary check | Engineering decision |
|---|---|---|---|
| Dynamic response | 1, 2, 3, 4 | first-order lag, rise time and bandwidth | Decide whether the sensor follows the event. |
| Filtering and phase | 5, 6, 7, 8 | cutoff, amplitude ratio, phase lag and group delay | Decide whether filtering preserves the signal. |
| Noise and quantization | 9, 10, 11, 12, 13 | noise density, ENBW, SNR, ADC count and dynamic range | Decide whether signal is above the measurement floor. |
| Release gates | 14, 15, 16, 17, 18 | piezo charge, aliasing, saturation, uncertainty and final acceptance | Release, retest or redesign the channel. |
Exercise 1: First-Order Step Response
A sensor has time constant \tau=0.20\ \text{s}. What fraction of a step is reached after 0.40\ \text{s}?
Solution
Engineering Comment
After two time constants the sensor still has about 13.5\% residual error.
Plausibility Check
First-order systems reach about 86\% after two time constants.
Exercise 2: Time to 95 Percent
For the same sensor, estimate time to reach 95\% of a step.
Solution
Engineering Comment
If the event lasts less than this time, peak values will be under-reported.
Plausibility Check
Ninety-five percent response is about three time constants.
Exercise 3: Cutoff Frequency from Time Constant
A first-order sensor has \tau=0.020\ \text{s}. Estimate cutoff frequency.
Solution
Engineering Comment
A sensor with 8\ \text{Hz} cutoff is not suitable for fast vibration detail.
Plausibility Check
Tens of milliseconds imply single-digit hertz bandwidth.
Exercise 4: Rise-Time Bandwidth Screen
Use t_r\approx 0.35/BW. If required rise time is 5\ \text{ms}, estimate minimum bandwidth.
Solution
Engineering Comment
This is a rough small-signal screen. Real sensors may have resonances or nonlinear slew limits.
Plausibility Check
Faster rise time requires higher bandwidth.
Exercise 5: Low-Pass Amplitude Ratio
A first-order low-pass has f_c=100\ \text{Hz}. Find amplitude ratio at f=50\ \text{Hz}:
Solution
Engineering Comment
Even below cutoff, amplitude is reduced. Acceptance measurements should include correction or margin.
Plausibility Check
At half the cutoff, attenuation is noticeable but not severe.
Exercise 6: Filter Phase Lag
For the same first-order filter, estimate phase lag:
at f=50\ \text{Hz}.
Solution
Engineering Comment
Phase lag matters for timing, control and event alignment.
Plausibility Check
At half cutoff, phase lag should be less than 45^\circ.
Exercise 7: Equivalent Time Delay
Convert phase lag 26.6^\circ at 50\ \text{Hz} to equivalent time delay.
Solution
Period:
Delay:
Engineering Comment
Small millisecond delays can matter in protection, control and synchronized measurements.
Plausibility Check
The delay is a small fraction of the 20\ \text{ms} period.
Exercise 8: Moving-Average Delay
A moving average uses N=11 samples at f_s=1000\ \text{Hz}. Estimate group delay:
Solution
So:
Engineering Comment
Averaging reduces noise but delays events. The delay must be included in event timing.
Plausibility Check
An eleven-point centered window delays by five sample intervals.
Exercise 9: Noise from Density and Bandwidth
A sensor has noise density 30\ \text{nV}/\sqrt{\text{Hz}} and ENBW 10{,}000\ \text{Hz}. Find RMS noise.
Solution
Engineering Comment
Noise grows with square root of bandwidth. Narrowing bandwidth helps only if the signal band allows it.
Plausibility Check
The square root of 10{,}000 is 100.
Exercise 10: Signal-to-Noise Ratio
Signal RMS is 2.0\ \text{mV} and noise RMS is 3.0\ \mu\text{V}. Find SNR in dB.
Solution
Engineering Comment
Good SNR does not prove correct bandwidth or phase response.
Plausibility Check
A ratio of hundreds corresponds to more than 50\ \text{dB}.
Exercise 11: ADC Quantization Step
A 12-bit ADC over \pm 5\ \text{V} has total span 10\ \text{V}. Find count size.
Solution
Engineering Comment
If the sensor signal is also millivolt-level, preamplification is required.
Plausibility Check
Twelve bits over ten volts gives millivolts per count.
Exercise 12: Quantization RMS Noise
Using q=2.44\ \text{mV}, estimate RMS quantization noise:
Solution
Engineering Comment
Quantization can dominate if gain is too low.
Plausibility Check
The RMS value is smaller than one count.
Exercise 13: Dynamic Range
Maximum measurable signal is 5.0\ \text{V} and RMS noise floor is 0.5\ \text{mV}. Find dynamic range in dB.
Solution
Engineering Comment
Dynamic range should be checked at the required bandwidth and sampling configuration.
Plausibility Check
A ratio of 10{,}000 is 80\ \text{dB}.
Exercise 14: Piezoelectric Charge
A piezoelectric accelerometer sensitivity is 20\ \text{pC/g}. Acceleration is 15g. Estimate charge.
Solution
Engineering Comment
Charge sensors need suitable cable insulation and charge amplifier range.
Plausibility Check
Tens of pC per g times tens of g gives hundreds of pC.
Exercise 15: Charge Amplifier Output
A charge amplifier has sensitivity 10\ \text{mV/pC}. For 300\ \text{pC}, estimate output.
Solution
Engineering Comment
This may be near output swing limits for low-voltage electronics.
Plausibility Check
Hundreds of pC at ten millivolts per pC produces volts.
Exercise 16: Aliasing Screen
A vibration tone at 1400\ \text{Hz} is sampled at 1000\ \text{Hz}. Find alias frequency.
Solution
Engineering Comment
Aliased components can look like real lower-frequency vibration.
Plausibility Check
The tone is 400\ \text{Hz} above the sample rate, so it folds to 400\ \text{Hz}.
Exercise 17: Saturation and Noise Release Screen
A dynamic channel has peak output 4.8\ \text{V}, output limit 5.0\ \text{V} and RMS noise 0.010\ \text{V}. Is there at least 10\sigma peak headroom?
Solution
Headroom:
Ten-sigma noise:
Since:
the headroom passes.
Engineering Comment
Headroom should include real transient overshoot, not only steady sine amplitude.
Plausibility Check
The margin is twice the ten-sigma noise band.
Exercise 18: Dynamic Sensor Release Gate
A channel has:
| Check | Result | Gate |
|---|---|---|
| Rise-time bandwidth | 70\ \text{Hz} | \ge 100\ \text{Hz} |
| Filter amplitude at signal frequency | 0.894 | \ge 0.95 |
| SNR | 56.5\ \text{dB} | \ge 40\ \text{dB} |
| Alias frequency risk | present | absent |
| Saturation headroom | pass | pass |
Decide release status.
Solution
Bandwidth fails:
Filter amplitude fails:
SNR and saturation pass, but alias risk fails. The channel should not be released for dynamic acceptance.
Engineering Comment
Clean amplitude at low noise is not enough when bandwidth and aliasing fail.
Plausibility Check
Three dynamic validity gates fail, so a hold decision is consistent.