Formula sheet
Power and Sensor Interface Formula Sheet
Power and sensor interface formulas for power budgets, converter duty cycle, flyback energy, H-bridge power, current sensing, ADCs, EMI, and thermal limits.
This formula sheet collects first-pass relationships for power supplies, switching interfaces, sensor front ends, error budgets, thermal checks, and validation. Use it with stated operating points, tolerances, temperature range, cable conditions, layout assumptions, and fault cases.
Power and Energy
Electrical power:
Resistive loss:
Energy over time:
Power loss:
Check peak, RMS, transient, and continuous values separately.
Power Budget and Startup
Total rail current:
Rail power:
Total supply power:
Capacitor hold-up estimate:
Capacitive inrush current:
Power budgets should separate startup, steady-state, sleep, peak load, sensor excitation, communication bursts, and fault cases.
Linear Regulator Loss
Linear regulator dissipation:
Approximate efficiency:
Minimum input voltage:
Load regulation:
Thermal limit often determines allowable load current.
Switching Regulator Checks
Ideal buck duty cycle:
Ideal boost duty cycle:
Inductor ripple current, buck approximation:
Output capacitor ripple, rough triangular approximation:
Real converters require ESR, ESL, switching loss, control stability, layout, and transient checks.
Flyback Converter
Energy stored in magnetizing inductance:
Approximate power transfer:
Reflected voltage:
Primary switch voltage stress, simplified:
Leakage inductance, snubbers, insulation, and thermal limits must be checked explicitly.
H-Bridge and Inverter Switching
Average PWM output voltage for a simple unipolar load model:
Load power:
MOSFET conduction loss:
Approximate switching loss:
Dead-time margin:
Check stall current, braking energy, diode recovery, gate drive, short-circuit response, and thermal cycling.
Sensor Sensitivity
Linear sensor model:
where S is sensitivity and b is offset.
Measured quantity:
Gain error contribution:
Offset error contribution:
Sensor calibration should include range, temperature, mounting, excitation, and signal-conditioning chain.
Sensor Bandwidth and Response
First-order sensor response:
Approximate 95 percent settling time:
Bandwidth from time constant:
Measurement bandwidth should be matched to sensor dynamics, anti-alias filtering, expected transient duration, noise level, and controller or logging rate.
Current Sensing and Sensor Excitation
Shunt voltage:
Shunt dissipation:
Amplified current-sense output:
Ratiometric sensor output:
Sensor excitation power:
Check shunt tolerance, Kelvin routing, common-mode range, amplifier offset, excitation stability, self-heating, and fault current.
Photodiode Interface
Photodiode current:
Responsivity from quantum efficiency:
Transimpedance amplifier output:
Shot noise RMS current over bandwidth:
Equivalent one-sided current noise density:
where B is bandwidth. Include dark current, capacitance, op-amp noise, feedback capacitance, leakage, ambient light, and saturation.
Thermocouple Interface
Small-range linearized thermocouple voltage:
Temperature estimate:
Amplified output:
Cold-junction compensation is required because the thermocouple measures a temperature difference, not absolute temperature by itself.
ADC, Sampling, and Quantization
ADC code width:
Ideal input estimate:
Input-referred quantization noise, RMS approximation:
Nyquist sampling condition:
Ratiometric conversion can cancel excitation drift when the sensor and ADC reference share the same stable source. Anti-alias filtering is still required before sampling.
Operational Amplifier Gain
Non-inverting amplifier:
Inverting amplifier:
Input bias current error:
Slew-rate requirement:
Check input common-mode range, output swing, gain-bandwidth, stability, noise, and capacitive loading.
Filters and Q-Factor
First-order low-pass cutoff:
RC time constant:
Capacitor impedance magnitude:
Inductor impedance magnitude:
Resonant frequency:
Q-factor:
High Q can improve selectivity but increase ringing and sensitivity.
Error Budget
Worst-case error sum:
Root-sum-square error:
Relative error:
State whether errors are systematic, random, bounded, calibrated, temperature-dependent, or drift-related.
Input Protection and Leakage
Series resistor fault current:
Input RC pole:
Leakage-induced voltage error:
Divider output with load:
Protection parts must be checked for clamp voltage, leakage, capacitance, surge energy, recovery, and how they interact with measurement accuracy.
Junction Temperature
Junction temperature from ambient:
Junction temperature from case:
Thermal margin:
Transient temperature rise, first-order approximation:
Use board-specific thermal data where possible. Datasheet thermal resistance may not match the actual layout.
EMI and Layout Screening
Loop-induced voltage:
Capacitive coupling current:
Decoupling capacitor charge relation:
Switching edge frequency scale:
Fast edges require small current loops, low-inductance decoupling, controlled return paths, and suitable filtering.
Reliability and Validation
Reliability for constant failure rate:
Load-step output deviation:
Pass rate:
Validation should include nominal, corner, transient, fault, thermal, EMI, and long-duration cases.